New machines

PERFECTA - Peripheral Equipment

Loading

PERFECTA loaders serve for automating the separation of reams and their transport onto the high-speed cutter. Both by rear table loading with the aid of a pusher or a gripper clamp system and by manual or semi-automatic front table loading, the separated ream is always quickly and precisely fed to the high-speed cutter. Paper, cardboard, films and foils as well as printing plates can thus be handled by various unloading modes both lengthways and crossways.

PERFECTA loaders serve for automating the separation of reams and their transport onto the high-speed cutter. Both by rear table loading with the aid of a pusher or a gripper clamp system and by manual or semi-automatic front table loading, the separated ream is always quickly and precisely fed to the high-speed cutter. Paper, cardboard, films and foils as well as printing plates can thus be handled by various unloading modes both lengthways and crossways.

Technical data of the different BB Loaders:

 

BB3

BB5

BB6

BB7

BB8

BB10

Max. size:

770 х 1070 mm

920 х 1300 mm

1050 х 1450 mm

1250 х 1650 mm

1320 х 1850 mm

1525 х 2050 mm

Max. layer size:

160 mm

160 mm

160 mm

160 mm

160 mm

160 mm

Max. pile height:

1400 mm

1400 mm

1400 mm

1400 mm

1400 mm

1400 mm

Optional pile height:

1800 mm

1800 mm

1800 mm

1800 mm

1800 mm

1800 mm

Carrying capacity:

150 kg

150 kg

300 kg

300 kg

300 kg

300 kg

Connected load:

9 kVA

9.5 kVA

9.5 kVA

9.5 kVA

9.5 kVA

9 kVA

Air demand:

6 bar

6 bar

6 bar

6 bar

6 bar

6 bar

Air consumption:

30 l/min

30 l/min

30 l/min

30 l/min

30 l/min

30 l/min

By automatically lifting and lowering the pallets, the PERFECTA pile lift minimizes strain, improves ergonomics, averts efficiency losses as a result of tiredness, and prevents injuries that can be caused by unbalanced loads. A height-adjustable photocell ensures precise alignment of the pile top to the working height. A twin chain that offers maximum safety is hydraulically driven to move up the pile. A bevelled front edge makes loading much easier.

Technical data of mobile pile lift BSH (2-10):

BSH 2-450

BSH 3-650

BSH 5-1200

BSH 6-1200

BSH 6-1600

BSH 7-2000

BSH 10-3000

Platform size:

650 х 900 mm

785 х 1150 mm

990 х 1350 mm

1190 х 1500 mm

1185 х 1500 mm

1235 х 1700 mm

1570 х 2120 mm

Lifting height:

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

875 mm

Carrying capacity:

450 kg

650 kg

1200 kg

1200 kg

1600 kg

2000 kg

3000 kg

Load:

2.5 kVA

2.5 kVA

2.5 kVA

2.5 kVA

3.5 kVA

3.5 kVA

3.5 kVA

Both lifting the stock from the pallet onto the high-speed cutter and returning heavy piles back to the pallet after cutting is an exhausting job. PERFECTA pile hoists can make this work easier by automatically adjusting the pile upper edge on the working height. The motorized pile hoist driven by a leadscrew and guided by a solid round column is easy to operate.

Technical data of Static Pile Hoister SH 10P:

SH 10P

Platform size:

1300 х 900 mm

Lifting height:

870 mm

Carrying capacity:

1000 kg

Load:

0.45 kVA

Alignment

This automatic jogging system can even optimize the preparation of critical materials such as films and foils, perforated paper and cardboard or various types of label paper for the cutting process. In the inline mode, the jogged ream is fed to the high-speed cutter directly over the rear or front table.

Technical data of different models automatic jogger BASA:

BASA 3

BASA 6/7

BASA 8/10

Min. paper size:

430 х 600 mm

560 х 660 mm

430 х 600 mm

Max. paper size:

770 х 1070 mm

1260 х 1650 mm

1650 х 2250 mm

Max. layer height:

135 mm

135 mm

135 mm

Power:

18 kVA

18 kVA

18 kVA

Air demand:

6 bar

6 bar

6 bar

Air consumption:

10 l/min

10 l/min

15 l/min

This automatic jogger guarantees exact alignment of the reams to be cut. Its table can be brought into an inclined position and raised up to the working height by a motor offers you best operational performance. Depending on the model, the side flap can be tilted manually or by air. This automatic jogger from PERFECTA can be brought into a right-hand or left-hand position adjustable in steps. According to what the jogger is equipped with, you can individually and infinitely variably match the jogging intensity and the speed of the air expulsion roller.

Технически данни на автоматична система за очукване BSB (2-10):

BSB 2

BSB 3

BSB 5

BSB 6

BSB 7

BSB 8

BSB 10

Макс. формат на листа:

650 х 925 mm

750 х 1050 mm

900 х 1300 mm

1050 х 1450 mm

1250 х 1650 mm

1320 х 1850 mm

1525 х 2050 mm

Макс. височина на кóлата:

120 mm

160 mm

160 mm

160 mm

160 mm

160 mm

160 mm

Захранване:

2 kVA

3.5 kVA

3.5 kVA

3.5 kVA

4.5 kVA

4.5 kVA

4.5 kVA

This automatic jogger guarantees exact alignment of the reams to be cut. Its table can be brought into an inclined position and raised up to the working height by a motor offers you best operational performance. Depending on the model, the side flap can be tilted manually or by air. This automatic jogger from PERFECTA can be brought into a right-hand or left-hand position adjustable in steps. According to what the jogger is equipped with, you can individually and infinitely variably match the jogging intensity and the speed of the air expulsion roller. 
Perfect pressed and aligned layers enable a precise cut.
With additional air expulsion after the jogging process.

Technical data of Automatic Jogger BSB (2-10)L:

BSB 2L

BSB 3L

BSB 5L

BSB 6L

BSB 7L

BSB 8L

BSB 10L

Max. paper size:

640 х 920 mm

800 х 1140 mm

900 х 1300 mm

1050 х 1450 mm

1250 х 1650 mm

1320 х 1850 mm

1525 х 2050 mm

Max. layer height:

120 mm

160 mm

160 mm

160 mm

160 mm

160 mm

160 mm

Load:

2 kVA

4 kVA

4  kVA

4 kVA

5 kVA

5 kVA

5 kVA

Air demand:

6 bar

6 bar

6 bar

6 bar

6 bar

6 bar

6 bar

Air consumption:

12 l/min

12 l/min

12 l/min

14 l/min

17 l/min

17 l/min

17 l/min

Basic preparation of the small format cutting goods.
Jogging of multiple, small format layers with manual motion sequences.

Технически данни на автоматична система за очукване BSB 2e:

BSB 2e

Maкс. формат на листа:

550 х 770 mm

Макс. височина на кóлата:

120 mm

Захранване:

1.2 kVA

Guarantees a perfect stock preparation especially for low grammages.
Borderless air expulsion from already jogged the reams.

The PERFECTA rotary gripper with right-hand and left-hand lays is used for the automatic cutting of oversized and large formats. High dynamics in ream handling is ensured by the intelligent ServoDrive facility. Optimized cycle times are obtained by format-related rotation radii and format monitoring. The positioner with the ServoDrive including the position sensing device serving for alignment on the side plate facilitates quick and precise cutting. The following reams to be cut can already be prepared during the cutting process, thus significantly improving the high-speed cutter’s performance.
Your important step into full automatisation.
Independent positioning of the cutting goods at the backgauge with linear drive.

Transport

This intelligent PERFECTA curved gripper system is suitable for automatic rear table loading or for front table loading by a cross pusher. Its space-saving design and the intuitive user prompting have been integrated into one system. Automatic format detection and the possibility of combination with an auto-positioning system offer you utmost convenience for the transport of the stock.

The PERFECTA Feed system moves the stock automatically and reliably from the loader to the high-speed cutter provided with a top-guided backgauge and lowering side plates. The gripper clamping force can be individually adjusted on the material to be processed. Convenient handling as well as soft starting and decelerating guarantee gentle and precise stock handling.

Provides flexibility in automatic feeding processes.
Automatic front- and rear table loading with top mounted backgauge guidance.
The PERFECTA pusher systems need to be combined with other peripherals.

Ротационната щипка на PERFECTA с дясна и лява подравняваща марка се използва с цел автоматично обрязване на материали в голям или супер голям формат. Оборудвана е с модерно ServoDrive задвижване. Времево оптимизираните цикли се гарантират от ротационно устройство и контрол на формáта. Позициониращият модул със ServoDrive задвижване, вкл. датчик за позицията на материала отговарят за подравняването на страничните планки с цел бързо и прецизно рязане. 


Enables a comfortable material handling through automatic transport of large formats.
Automatic, linear transport of the material to the High-Speed Cutter.
By setting up a buffer space, the PERFECTA transport system can compensate differences in the jogging and cutting times. Owing to its variable design in the form of a running rail, it is suitable for rear table loading. The entire workflow is improved by using the various options on the transport system. These options include error diagnosis, maintenance monitoring and automatic format detection.

Unloaders

The PERFECTA unloaders – located either on the right or left of the high-speed cutter – facilitate rapid unloading of the finished reams during the cutting process. They guarantee high stacking quality, which is necessary for direct further processing in printing and folding, and save time and force. Automatic format adjustment ensures easy handling. This unloader stands out for ensuring solid processing of high-grade materials and for having a clearly arranged control panel.

By automatically lifting and lowering the pallets, the PERFECTA pile lift minimizes strain, improves ergonomics, averts efficiency losses as a result of tiredness, and prevents injuries that can be caused by unbalanced loads. A height-adjustable photocell ensures precise alignment of the pile top to the working height. A twin chain that offers maximum safety is hydraulically driven to move up the pile. A bevelled front edge makes loading much easier.

Technical data of mobile pile lift BSH (2-10):

BSH 2-450

BSH 3-650

BSH 5-1200

BSH 6-1200

BSH 6-1600

BSH 7-2000

BSH 10-3000

Platform size:

650 х 900 mm

785 х 1150 mm

990 х 1350 mm

1190 х 1500 mm

1185 х 1500 mm

1235 х 1700 mm

1570 х 2120 mm

Lifting height:

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

1000 mm

875 mm

Carrying capacity:

450 kg

650 kg

1200 kg

1200 kg

1600 kg

2000 kg

3000 kg

Load:

2.5 kVA

2.5 kVA

2.5 kVA

2.5 kVA

3.5 kVA

3.5 kVA

3.5 kVA

Both lifting the stock from the pallet onto the high-speed cutter and returning heavy piles back to the pallet after cutting is an exhausting job. PERFECTA pile hoists can make this work easier by automatically adjusting the pile upper edge on the working height. The motorized pile hoist driven by a leadscrew and guided by a solid round column is easy to operate.

Technical data of Static Pile Hoister SH 10P:

SH 10P

Platform size:

1300 х 900 mm

Lifting height:

870 mm

Carrying capacity:

1000 kg

Load:

0.45 kVA

For easy unloading of cutted goods.
Semi automatic unloading of small format goods.

Guarantees perfect unloading.
Automatic unloading up to one steam over table high.

Efficiency right up to the end of the cutting process.
Automatic unloading of finished reams up to a stack high of 1800 mm.

Improves your economy of time through higher flexibility.
Automatic unloading of middle and large format at the front or rear table on up to 5 pallets.
This mobile PERFECTA multi-unloader can unload cut layers onto several pallets. They can be directly taken from the rear table. This reduces production time and saves space. Especially when large formats are being processed the workflow is made essentially easier. Due to its versatility, this multi-unloader can also be used as a front table unloader.