New machines

ZECHINI - Gluing / Laminating machines

Roby 1800 / Roby 1800 XL

The Roby 1800 casemaker can produce:
  • single-piece cases for files; inside lining can be performed in second pass
  • three-piece cases for hard cover books
  • cases made of up to 5 pieces, for special products such as sample catalogues, calendars, diaries, religious books.
The following covering materials can be used:
  • paper
  • laminated paper
  • polyurethane 
  • fabric
  • other materials are subject to prior testing.

The Roby 1800 is composed of:
Sheet feeder:
  • High pile automatic feeder
  • Rear material grip
  • Double feed control
  • Max size: cm 48 x 80 / 63 x 103
  • Min size: cm 11 x 20 / 11 x 20
  • Min material weight: gr/m2 115
Gluing unit:
  • Sheets are glued from the top with hot animal glue
  • Circulating glue pump
  • Premelter
  • Quick and easy cleaning
Transport system:
A suction belt ensures safe transport of sheets to the mounting station and accurate alignment.
Board feeder:
  • Max board size: cm 45 x 76 / 600x 100
  • Min board size: cm 11 x 20 / 11 x 20
  • Max cardboard thickness: mm 3
  • Min cardboard thickness: mm 1
  • Max number of pieces: 6 (standard)
  • Min spine width (board): mm 10
  • Optional: flexible spine feeder (off the spool)
  • Non-stop loading from the top
  • Boards are fed from the bottom by means of pushers.
  • Precise mounting thanks to the optical reading of the tail end of the covering sheet

Pressing station:
The case is pressed gently by Teflon-coated rollers.
Turning-in station:
  • Side fold by means of twisted belts
  • Front and rear fold with mechanical flaps
  • Minimum fold: 18 mm (depending on material)
  • Corner closing station with adjustable pressure and duration.

Delivery:
The cases are delivered in a shingle stream on a transport belt.
Technical data:
  • Maximum speed: cycles/h 1400
  • Rated power: kW 8
  • Standard voltage: V 400 /Hz 50/3 phase (others available upon request)
  • Air consumption (to be supplied by the user): l/min 450 – atm 6
  • Machine dimensions: cm 780 (with belt) x 220 x h 160 / 900 x 270 x h 160
  • Weight: kg 3600 / 4800

Machine versions:
  • Roby 1800: standard version
  • Roby 1800 XL: large-size version (60 x 100 cm)
  • Lining 1800: for inside lining only; with high pile delivery

Downloads

Roby 1800 Lining

The Roby 1800 Lining is a laminating machine for higher run lengths. It is particularly suitable for:
inside lining of cases (e.g. for ring binders)
production of window displays
The lining material can be:
paper
laminated paper
polyurethane (according to specifications)
other bookbinding materials

Roby One

The Roby One is a universal machine for gluing and mounting of two materials together (paper, cardboard, fabric, plastic, polyurethane, etc). It can be employed for production of book covers, game boards, files, diplomas, puzzles, covers with labels or photos, easel displays, photo albums, DVD trays, personalized boxes and slip cases, passports,
three-piece calendars, post-it notepads, etc.
The material to be glued is picked up from a high pile feeder by a special suction transport system, covered with glue and mounted onto the material that the operator has placed on the worktable. The top layer can be smaller, equal, or larger than the bottom layer. It may also have an irregular, die-cut shape.
The standard machine performs full surface gluing but upon request it can be equipped with a gluing system (usually hot-melt) that will allow selective gluing.

The Roby One can be customized for special applications. Its large-size version is called Roby One.1.
Technical data:
  • Max gluing area: 50 x 70 cm
  • Min gluing area: 15 x 15 cm
  • Mechanical speed: 720 cycles/h 
  • Feeding system: high pile
  • Changeover time: 5 min 
  • Weight of paper being fed max:  200 g/m2
  • Weight of paper being fed min: 80 g/m2 
  • Cardboard weight: 0,8 - 4 mm 
  • Function control: by PLC
  • Type of glue: cold (hot optional)
  • Non-stop glue mixing
  • Rated power: 3,33 kW 
  • Standard voltage: 400 V / 50 Hz /3 phase 
  • Air consumption (to be supplied by the user):300 l/min - 6 atm 
  • Packed machine size: 163 x 233 x 176 (H) cm 
  • Gross weight: 860 kg
Max gluing area: cm 70 x 100
Min gluing area: cm 15 x 15
Mechanical speed: cycles/h 600
Feeding system: high pile
Changeover time: min 5
Weight of paper being fed max: gr/m2 200
Weight of paper being fed min: gr/m2 80
Cardboard weight: mm 0,8 - 4
Function control: by PLC
Type of glue: cold (hot optional)
Non-stop glue mixing
Rated power: kW 4,33
Standard voltage: V 400/Hz 50/3 phase (others available upon request)
Air consumption (to be supplied by the user): l/min 300 - atm 6
Packed machine size: cm 175 x 265 x h 150
Gross weight: kg 1200

Downloads